Predicting the Unpredictable in Semiconductor Fabrication
We use proprietary deep learning models and real-world manufacturing data to eliminate microscopic defects and reclaim billions in lost revenue.
The Opportunity
The $200 Billion Yield Crisis
A Complexity Barrier
Modern chip fabrication now requires over 2,000 individual steps with sub-5nm precision.
The Yield Problem
For advanced chips, manufacturing yields can be as low as 50%.
The Financial Toll
This inefficiency results in over $200 billion in lost revenue every year.
The Limitation
Traditional modeling relies on idealized physics and often fails to capture defects that occur in the real world.
Our Solution
Predictive Intelligence
At Deep Fabrication, we’ve built a deep learning engine that predicts defects in milliseconds, allowing engineers to optimize their recipes before they ever hit the cleanroom.
Defect Prediction
Our deep learning tools predict fabrication outcomes before a single wafer is processed.
Instantaneous Results
We replace simulations that take hours with AI predictions that deliver results in milliseconds to seconds.
Closed-Loop Design
We provide a technical bridge between CAD design matrices and final fabricated patterns.
Inverse Recipe Optimisation
Our neural networks can take a desired 3D pattern and work backward to identify the exact dose, temperature, and pressure required.
Our Advantage
Real-World Data
We don't just simulate physics; we learn from reality.
Beyond Theoretical Models
Unlike EDA competitors who rely on assumptions, we train our models on real microscopy images and actual fabrication outcomes.
Unrivaled Capability
Our ability to generate, train, and verify real-world data provides an IP moat that even established EDA leaders cannot easily replicate.
Patent-Pending Technology
Our novel method provides a new technical innovation, which has been submitted for patenting.
Industrial Traction
Over 150 journal papers, 200 conference publications, and £14m in research income.
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Actively supported by Silvaco through software licensing (3D Victory TCAD) and quarterly engineering consultancy.
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Secured £330k in approved funding from Innovate UK, the Royal Society, and the APRIL Hub.
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Backed by the University of Southampton, combining world-class nanofabrication with advanced artificial intelligence.
Meet the Team
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Dr. Yasir J. Noori
CEO & Founder
Assistant Professor with a track record in contributing to successful patent-licensing startups.
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Dr. Ben Mills
Principal Research Fellow at ORC with expertise in AI, laser machining, and optics.
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Ismaeil Alnaab
Lead PhD Researcher driving the experimental deep learning prediction of nanofabrication.
Contact Us
We’ve already secured strategic support from Silvaco and over £300,000 in grant funding.
We are now seeking £1M seed investment to scale our team and validate our MVP within a state-of-the-art industrial foundry.
Interested in working together? Fill out some info and we will be in touch shortly.